Flammable liquid storage limit calculator
Count the cabinets before the fire marshal counts the drums.
Enter the flammable liquids kept in one fire area by OSHA category to see what may stay outside a cabinet, how many cabinets the rest needs, and what inside storage room would hold it.
Storage plan for this fire area
Inside storage room instead of cabinets
| Room | Limit | Floor area needed |
|---|
The limits the tool applies
| Limit | General industry | Construction |
|---|---|---|
| Outside a cabinet or room, per fire area | 25 gal Category 1; 120 gal Category 2 to 4 in containers; 660 gal Category 2 to 4 in one portable tank (1910.106(e)(2)(ii)(b)) | 25 gal in a room (1926.152(b)(1)) |
| One cabinet | 60 gal Category 1 to 3 or 120 gal Category 4 (1910.106(d)(3)(i)) | Same (1926.152(b)(3)) |
| Cabinets per storage area | No count in 1910.106 | Three, then an inside storage room |
| Inside room, 2 hour, sprinklered, up to 500 sq ft | 10 gal per sq ft | 10 gal per sq ft |
| Inside room, 2 hour, no sprinklers, up to 500 sq ft | 5 gal per sq ft | 4 gal per sq ft |
| Inside room, 1 hour, sprinklered, up to 150 sq ft | 4 gal per sq ft | 5 gal per sq ft |
| Inside room, 1 hour, no sprinklers, up to 150 sq ft | 2 gal per sq ft | 2 gal per sq ft |
The general industry allowance outside cabinets is used on Category 2 first, then 3, then 4, because Category 4 packs twice as much into a cabinet. A single portable tank of up to 660 gallons is a separate allowance the tool mentions but does not spend. On a construction site the 25 gallons go to Categories 1 to 3 first for the same reason.
Every figure is quoted from 29 CFR 1910.106 and 29 CFR 1926.152 on eCFR. Container sizes are capped too: Table H-12 allows metal drums of up to 60 gallons and approved portable tanks of up to 660 gallons for every category.
Worked example. The two drum cabinet with the wrong drums in it
The booking. A furniture plant keeps four 55 gallon drums of lacquer thinner (Category 2) and two 55 gallon drums of a finishing oil (Category 4) in its finishing shop. It buys one two drum cabinet, puts two thinner drums in it, and keeps the other four drums by the spray line, which looks fine on paper.
The failure. 1910.106(d)(3)(i) caps a cabinet at 60 gallons of Category 1 to 3, so two thinner drums, 110 gallons, overload it. Outside cabinets the shop may keep 120 gallons of Category 2 to 4 in containers, and four drums are 220 gallons. The choice is simple: buy more cabinets, or cut the drums on the floor.
The fix. With a container size of 55, the tool leaves two thinner drums (110 gallons) at the spray line, puts the other two thinner drums in two cabinets of one drum each, and moves the two oil drums, 110 gallons of Category 4, into the two drum cabinet, which is under its 120 gallon limit. Three cabinets in all, and every figure is inside the rule.
Drums on the floor also need a spill plan. The secondary containment calculator sizes the bund or spill pallet under them, and the chemical storage compatibility chart shows which of your other chemicals must stay out of the same cabinet.
Frequently asked
How many gallons can a flammable storage cabinet hold under OSHA?
Not more than 60 gallons of Category 1, 2 or 3 flammable liquids, or 120 gallons of Category 4, under 29 CFR 1910.106(d)(3)(i). The limit is on the liquid, not the size of the box, so a two drum cabinet can hold only one 55 gallon drum of a Category 2 solvent.
How much flammable liquid can be kept outside a cabinet?
In an industrial plant where flammable liquids are incidental to the business, 1910.106(e)(2)(ii)(b) allows, per fire area, 25 gallons of Category 1 in containers, 120 gallons of Category 2, 3 or 4 in containers, or 660 gallons of Category 2, 3 or 4 in a single portable tank. On a construction site, 1926.152(b)(1) allows 25 gallons in a room outside an approved cabinet.
How many flammable cabinets are allowed in one area?
The three cabinet limit is in the construction standard: 29 CFR 1926.152(b)(3) allows not more than three cabinets in a single storage area and sends the rest to an inside storage room. The general industry standard 1910.106 sets no count, but fire codes adopted locally can, so ask the fire marshal before you add a fourth cabinet.
What are the OSHA inside storage room limits?
Table H-13 in 1910.106(d)(4) allows 10 gallons per square foot in a sprinklered 2 hour room of up to 500 square feet, 5 without sprinklers, and 4 or 2 gallons per square foot in a 1 hour room of up to 150 square feet. The construction standard's Table F-2 uses 10, 4, 5 and 2 for the same four rooms, and the tool applies the right table for the setting you pick.
Does this apply to a chemical warehouse or a chemical plant?
Not fully. 1910.106(d) and (e) both exclude chemical plants, refineries and distilleries, and a general purpose or flammable liquid warehouse is governed by the pile limits in Tables H-14 and H-15, which this tool does not model. Use it for a plant, workshop or site where solvents, paints and fuels support the main work.
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Sourzi shows what official files say. It is not customs or legal advice. For a binding answer, ask a licensed customs broker, a CBP ruling or an Australian Border Force Tariff Advice.
File dates and links are on Data sources.